Drive

Drive

Development of E-Motors, Fuel Cells and Combustion Components for Petrol, Diesel and Hydrogen

As an engineering service provider, invenio offers the holistic development of prototypes and drivetrain components suitable for series production. The scope of services can be realised in support of an existing development team or as outsourced system development for partial scopes. If required, on-site support is also possible.

Concept

Installation Space Analyses

Production-
fair
Construction

Drawing
Creation
(GD and T)

Simulation (FEM, Crush, Crash, CFD)

Optimisation (Weight and Costs)

Supplier-
support

Concept development includes an analysis, a target description, the application of design methods and an evaluation. Thanks to internal production sites for component scopes and partnerships with numerous suppliers, our developers can offer production-orientated development, drawing creation and supplier support.

The optimisation of assemblies, the reduction of component costs, topology optimisations or simulations of static or dynamic scopes round off our internal development scope of drive components.

Your Added Value Thanks to invenio

Intelligent invenio software (VT-DMU) for checking derivatives, distances and assemblies

Short-term production of prototypes to secure your
Test setup

Independent, technically sound second opinion on your own
Speciality

Standard-compliant drawings and specifications for enquiries to suppliers

From Individual Components to the Overall Development of Drive Components

Our scope of development ranges from conceptualisation and simulation to detailed design.
The usual components are medium to complex cast components such as electric motor housings, cylinder heads, crankcases, charge air housings and other add-on parts for air and media routing, as well as all plastic components such as distributor housings, charge air pipes and cable set holders.

We provide support in all development batches of the drive system through to series production and also with series production support.

Our expertise in the individual components:

  • Combustion engine
  • Electric
  • Hydrogen
  • Natural gas
  • Cast housing with integrated cooling
  • Distributor housing with deep channels
  • Function integration
  • Weight optimisation
  • Crash optimisation
  • Oil filter housing
  • Packaging
  • Direct or indirect cooling
  • Housing with integrated cooling
  • Weight optimisation
  • Housing development
  • Swivelling and filling analyses
  • Sealing with solid and liquid seals
  • Design of O-rings
  • Moulded seals
  • Metallic seals
  • Charge air pipes
  • Integration of throttle valves
  • Derivative harmonisation
  • Turbocharger housing
  • Holder made of sheet metal and cast iron
  • Venturi
  • Measuring tube
  • Air intake manifold
  • Exhaust gas recirculation
  • Housing development
  • Packaging from the stack
  • Contacting by means of busbars and cables
  • Derivative harmonisation
  • Distributor housing
  • Humidifier
  • Clarification of media compatibility
  • Coolant lines
  • Coolant module

Manufacturing Process

Benefit from our independent opinion, concept creation, evaluation, selection and constructive realisation of components. We can take over the preparation of enquiry documents, the implementation of the enquiry and evaluation for decision templates as well as the coordination of suppliers.

Manufacturing processes and sample scopes for drive systems:

  • Aluminium die casting, chill casting and sand casting for e.g. housings, holders and crash topics
  • Machining for e.g. cast parts and spacer sleeves
  • Sheet metal forming and stamped parts for e.g. housings and brackets
  • Plastic injection moulded parts for e.g. cooling lines, insulation components, plugs, housings and holders
  • Plastic tubes for e.g. cooling lines
  • Sealing with e.g. liquid seals, moulded seals or O-rings

YOU WOULD LIKE TO CONTACT US?

We will be happy to answer any questions you may have!

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